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View Full Version : KA stock rod HP limit reached :)


IvanAtSPRacing
02-09-2005, 09:50 PM
After making 502 WHP with the twins S13 R&D car we decided to get some video of it on the street. We had been running 25.5 psi on the dyno and the clutch was slipping in 4th gear so we decided to turn the boost down. I turned the MBC out 1.5 turns and headed out for the street.

1st and 2nd gear were usless and third spun pretty bad also. After about half a dozen blasts down the road paying attention to keeping the car straight, I noticed the boost gauge was getting pinned (30+ psi).... oooppppsssssssss. I couldnt believe that a 25 degree drop in tempature could throw the MBC that far off. I turned the boost down to a respecable 24 psi and had some fun.

Since the little jaunt on the street, I noticed that when ever the car was left outside for a period of time and it got really cold, the motor had a tick to it, but when the car was inside the shop all night, when we started it in the morning, no tick. Various ideas were tossed out reguarding what the noise might be. Valve lash might be off, forged piston slap, rod knock were all brought up, but to me it just sounded different.

I needed to change the clutch on the car, I need to upgrade valve springs and retainers for cams I am planning on installing, and I really wanted to see how the motor was holding up, so I decided on pulling the motor and doing a full dissassemble.

We yanked the motor yesterday and dissassembled it today. Prior to pulling the head, we checked valve shim and found it to be in spec. Pulled the head off and pistons looked perfect. Pulled the pan and found everything in order. I was a little stumped as to where the noise might be coming from. Then I noticed it. With No.2 and 3 pistons at TDC I could see that No.3 piston sat just a bit lower then No.2. About 1/16" I flipped the motor over and looked closly at the rod and I could see that it was now slightly S shaped.

http://www.phatka-t.com/bentrod01.JPG

http://www.phatka-t.com/bentrod02.JPG

As you can see by the straight lines drawn on the pictures, the rods are bent both ways which basically shortened the length. I believe that the piston was slapping while the motor was cold due to misalignment.

The rods are stock KA S13s that have been shotpeened and have upgraded ARP rod bolts. I believe the HP level we were at (at 30+ psi) was in the neighborhood of 550 whp.

Just another informative post from your friends at PhatKA-T

PinkPanther
02-09-2005, 10:01 PM
Wow! that side view of the rod is insane. Why would you only notice the sound when the motor starts up warm? Were having insane weather here 45-50 degrees one day and 25-30 the next..I just wash/waxed my 240 and now there's snow all over it :-/ BTW, you can't see either photo unless you go to the listed page; and the bottom one has an incorrect address.

Andrew Bohan
02-09-2005, 10:05 PM
i hate S13 rods :)

nismo2491
02-09-2005, 10:05 PM
both pics work for me.
that's awesome ivan, hey at least you planned on rebuilding anyways.
this is exactly the reason I'm using pauters on my drag car.
KEvin

Titan
02-09-2005, 10:12 PM
i hate S13 rods :)


Why?

550 rwhp is over 3.5 times what the stock output is and you're complaining!?

We should all thank the engineers for incorporating such a high factory of safety.

Simply put, compared to other stock rods, we got it good.

IvanAtSPRacing
02-09-2005, 10:14 PM
Thanks guys. I love to be informative. This motor is practically brand new. It has probably around 200 miles on it. I had previously found the limit of the factory pistons to be around 400 whp and wanted to see how far the factory rods could go with minimum upgrades (bolts and shotpeening) so This motor was put together with Arias pistons, ARP studs, Cometic gasket, and all new upgraded timing components.

The entire purpose of this car is research and development. Man I love my job :)

Ian
02-09-2005, 10:22 PM
i envy you man....


so jealous



since you do R&D you should design a gearset that would be like a supercar...


55mph 1st gear...90mph 2nd gear 120 3rd gear 150 4th gear 180 5th gear 210 6th gear


mua ha ha ha

turbotractor97
02-09-2005, 10:23 PM
wow!
very impressive

nismo2491
02-09-2005, 10:30 PM
ivan: you mentioned upgraded timing components. care to go into more detail? or should I even be worried about my factory style chain holding up (roughly 550whp is to be expected when car is complete). the chain and stuff will be brand new.
KEvin

RSP13-Sideways
02-09-2005, 10:33 PM
i envy you man....


so jealous



since you do R&D you should design a gearset that would be like a supercar...


55mph 1st gear...90mph 2nd gear 120 3rd gear 150 4th gear 180 5th gear 210 6th gear


mua ha ha ha

Wow the gearing sounds like my OS Giken gear box. Except mines useless for anything under 400HP, I'm only putting out 250 right now too and my gearbox feels like a goddamn mule.......workin on gettin that number bumped up....

CKAMC
02-09-2005, 10:37 PM
Wow mad power man!

This should be posted as an example of how much stock KA rods can hold up to so when people ask there can be an example...

hell i was about to order some but now i dont need to seeing this fine example and plus the fact im going to be lower numbers. maybe just treat the rods... but thanks for the post!

Jeff240sx
02-09-2005, 10:42 PM
n=1 here Ivan. Could be a fluke, abnormality in the rod, ect.
Another trial (at least) is necessary (like the pistons) to claim it's the limit. You know this :P
-Jeff

IvanAtSPRacing
02-09-2005, 10:47 PM
ivan: you mentioned upgraded timing components. care to go into more detail? or should I even be worried about my factory style chain holding up (roughly 550whp is to be expected when car is complete). the chain and stuff will be brand new.
KEvin

By upgraded, I mean all new from Nissan who has updated and upgraded nearly all the timing chain set.

IvanAtSPRacing
02-09-2005, 10:51 PM
n=1 here Ivan. Could be a fluke, abnormality in the rod, ect.
Another trial (at least) is necessary (like the pistons) to claim it's the limit. You know this :P
-Jeff

Jeff, I would like to repeat the test also. But eventually, the twins will want to drive their car :) I am pretty sure that the same thing would happen at around that same level. I am shooting for around 600 whp with the cams, so a set of Crower rods are going in.

BTW Jeff. I appreciate your contributions to all the boards. You and I think a lot alike.

ryan hagen
02-09-2005, 10:55 PM
i had a rod bent similiar in a normal ka i pulled to rebuild, we suspect it was due to a bad fuel injector or something. my rods are getting shot peened and cryo treated with arp bolts, cant wait

S14DB
02-09-2005, 11:30 PM
Why where you using a MBC and not the EMS's EBC?

"You don't need to buy a piggyback boost controller ever again! The one that is included with the EMS at no cost is state of the art. It can drive the factory or aftermarket boost solenoids and can work with all boost levels. It can run in open loop (MBC mode) or full feedback with a 357 point boost target table. Not enough? how about a cockpit boost target override switch or having the boost target defined by vehicle speed? The EMS can do it all."

Maxtype 240
02-10-2005, 03:05 PM
Wouldn't cryo-treating the rods vs shotpeening be a better option?

Jesse

wootwoot
02-10-2005, 08:03 PM
Damn impressive. I love your experiments

mike13
02-11-2005, 09:28 AM
keep up the good work. I am an advocate of the KA, and its always good to see big numbers go up.

WeldingHank
02-11-2005, 12:19 PM
the thing is, do you know weather or not you were detonating? because if you were, you still may not have seen the limits of those rods. either way 550HP is impressive.

nismo2491
02-11-2005, 02:25 PM
yeah like was said you need to do the other test to confirm this wasn't a fluke.
KEvin

infinitexsound
02-14-2005, 12:00 AM
=) good job man .... keep the input going...