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I had this exact issue before and it was my solid rack bushings. They allowed the rack to slide back and forth a few MMs under loads such as hitting the steering stops.
They were Yanack bushes in particular, the setup was 235 R-comps and a remanned rack with D2 coilovers, SPL outers and stock FLCA's and tension rods.
I ended up using a wire wheel to scuff up both sides of the aluminum Yanack bushings. Then I took a spare passenger side energy suspension rack bushing that I had laying around and I cut the two edges off so I had a curved strip of urethane. I cut the urethane strip in half and put one piece between each sides rack bushes and the rack clamps to take up any extra slack and then I tightened the shit out of the brackets.
I would bet that is what your issue is. It drove me bonkers.
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