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S13s and S14 Zenkis do not have headlight relays. You're either pulling too many amps through the factory, undersized wiring (its like 16ga at best), a pinched connection or wire which has increased resistance (Resistance=Heat), or you more than likely have a bad ground.
Go back to the standard 35w & 55w sized incandescent bulbs and see if it remediates the issue. you said they're not standard projector housings? Whats that mean, they're the base model reflectors (bricks)? I'm willing to bet whoever fucked with the wiring probably hacked it and you're left with the repercussions.
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