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Tig welding aluminum was always easier for me than steel. I made countless sets of intercooler plumbing over the years and wouldn't do it any other way. It doesn't take long if you have the right tools, bandsaw, carbide bit,... I've even seen a special tool for removing burrs quickly without the use of an air compressor tool. I'm no machinist yet plumbing was always very easy and quickly done, not sure how you can improve that, looking for a way to improve something that doesn't need to be improved.
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