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-   -   The fabrication thread. (#/f/showthread.php?t=171389)

b00stinbmx 04-09-2016 10:15 PM

well its done, it dosen't leak, its not perfect but i made it and im pretty damn happy with the experience as a whole. i def learned a lot and the next one could be a million times better. im going to smooth it out and polish it at some point but for now im just trying to get my car running and see how it performs before i waste the effort. heres a few flicks.

all in all it cost me probably $500 worth of material and maybe 40 hours of work or so. if anyone is interested i would probably make another for around $1,300. still cheaper than a raw brokerage or RIPS one. but lets see how it holds up first.


https://scontent-iad3-1.xx.fbcdn.net...8a&oe=57C05CA2

https://scontent-iad3-1.xx.fbcdn.net...04&oe=577E7307
https://scontent-iad3-1.xx.fbcdn.net...28&oe=577FDE7D

installed and how the car sits right now till it gets tuned
https://scontent-iad3-1.xx.fbcdn.net...8c&oe=57B4A2B0

tauntdevil 04-11-2016 09:40 AM

Quote:

Originally Posted by Crazyced (Post 6046671)
I will be tackling some rust repairs that will include welding on my car soon and I was reading this thread as motivation:
http://forum.eastwood.com/showthread...ration-project

One simple question I have is what do you guys use to cut such intricate pieces out of the body panels? What tools in particular? Is is a combination of cut off wheels and sawzall?

Also how do you find most spot welds to drill them out? Sure some are obvious on good clean metal but when rust gets in there it get's blurry. Do you just get most then chisel the rest out?

Depending what it is and what you have available. Angle Grinder and body saw are the two I use. Both I have are electric but I have air versions as well. I use sawzaw to cut larger stuff like frames, etc.

To find spot welds, use a wire wheel if it has rust. Usually you can get it down enough to see the divot in the metal where the spot weld is. If you are unable to get to a spot, drill out the ones you can see, then pull the metal up and you will notice where it is being held down. Often showing where the next spot weld is. Usually you can just see them though or wire wheel to see them. I have a sharp hardened chisel set I use for small stuff like if you drilled to the side a little or something similar, then the chisels come out.

Also, if you are going to drill spot welds to weld later, I would recommend getting a thing of copper as if you are new to it, you may drill through and need to weld the hole. A ton easier and better with copper on the backing. The welds usually dont stick to copper and so filling holes is easier instead of doing multiple tacks to build a dome.

Hope this helps and best of luck.

blockedwizard 04-30-2016 06:52 PM

Ahp alphatig200 I lengthened mid pipe for cat delete and buddy welded turn down after picking up exhaust.
http://i67.tinypic.com/a1r9s3.jpg
http://i68.tinypic.com/21m70o7.jpg

Crazyced 04-30-2016 07:01 PM

Quote:

Originally Posted by tauntdevil (Post 6047573)
Depending what it is and what you have available. Angle Grinder and body saw are the two I use. Both I have are electric but I have air versions as well. I use sawzaw to cut larger stuff like frames, etc.

To find spot welds, use a wire wheel if it has rust. Usually you can get it down enough to see the divot in the metal where the spot weld is. If you are unable to get to a spot, drill out the ones you can see, then pull the metal up and you will notice where it is being held down. Often showing where the next spot weld is. Usually you can just see them though or wire wheel to see them. I have a sharp hardened chisel set I use for small stuff like if you drilled to the side a little or something similar, then the chisels come out.

Also, if you are going to drill spot welds to weld later, I would recommend getting a thing of copper as if you are new to it, you may drill through and need to weld the hole. A ton easier and better with copper on the backing. The welds usually dont stick to copper and so filling holes is easier instead of doing multiple tacks to build a dome.

Hope this helps and best of luck.

Thank you very much! Seems like the body saw is just what I need!

JM216S14 01-31-2017 06:13 PM

Quote:

Originally Posted by bahlorm (Post 6021248)
I'm just starting to get into fabricating myself. And my test dummy happened to be an s13 that I cut up. My original plan was going to be to ditch the body and build a full tube chassis around the suspension and drivetrain, but I was convinced to keep the lower half of the shell and the firewall to make it easier to tag. Right now my only concern is since I cut the roof before installing the main hoop, it ended up a little tall lol. After I get seats and such, I'll then decide whether or not to cut it down a bit. http://uploads.tapatalk-cdn.com/2016...ff45d5bc49.jpg

Sent from my SM-G928T using Tapatalk

Is that a vw thing with a sr?

Initial Drift 02-06-2017 06:18 PM

Man..... looking in this thread and seeing all the glorious fab work and looking for more to end up seeing all the dead image links brings a tear to my eye.

feito 03-04-2017 11:11 PM

does a little sanblasting designing count? :-P
http://i1081.photobucket.com/albums/...pseug4lrzg.jpg

Crazyced 03-23-2017 01:01 PM

I have a bunch of small rust holes in the floor pan behind the front seats right where the floor goes vertical to go up the rear seats. I just ordered this floor extention to try and fix them all in one go:
https://www.nissanpartsdeal.com/part...,745_001,74516

I was wondering, will I need a jig while I cut out this small section of floor? Or will it be fine?

gaz_moose 03-24-2017 11:18 AM

Quote:

Originally Posted by Crazyced (Post 6180381)
I have a bunch of small rust holes in the floor pan behind the front seats right where the floor goes vertical to go up the rear seats. I just ordered this floor extention to try and fix them all in one go:
https://www.nissanpartsdeal.com/part...,745_001,74516

I was wondering, will I need a jig while I cut out this small section of floor? Or will it be fine?


I would say you will be fine to remove that panel from the car. just make sure your car is nice and level when you remove it and put your new one in.

ka-titties 04-25-2017 09:19 AM

Does anyone in here have a good resource for clevis mounts for 1.5" OD tube? Similar to what's pictured below:

http://www.vinmaneng.com/assets/images/bung.png

http://www.jds-productions.com/Armor...noClevisLg.jpg

shaggy sr 04-25-2017 01:37 PM

Who is down to make single bash bar for s13 silvia front? i ordered the one from dangdrifters.com and it didn't fit. i returned it to them. please find me customs bash bar thanks

hanzbrady 04-25-2017 03:04 PM

Fabrication photo dump (sorry for the quality of some of the photos, usually when I'm working I don't take the time to get my nice camera dirty and just use my phone.

http://i1369.photobucket.com/albums/...ps3j0s0qa7.jpg

http://i1369.photobucket.com/albums/...psjiqutau7.jpg

http://i1369.photobucket.com/albums/...psnhreasi7.jpg

http://i1369.photobucket.com/albums/...pshnqzzgq1.jpg

http://i1369.photobucket.com/albums/...psg252ap7v.jpg

http://i1369.photobucket.com/albums/...psdatxwit2.jpg

http://i1369.photobucket.com/albums/...pswcmad7k8.jpg

http://i1369.photobucket.com/albums/...psnnqukmxr.jpg

http://i1369.photobucket.com/albums/...ps9t6trm7x.jpg

http://i1369.photobucket.com/albums/...ps18a2s6ik.jpg

http://i1369.photobucket.com/albums/...psgwqmuxje.jpg

http://i1369.photobucket.com/albums/...psjmu4nsij.jpg

http://i1369.photobucket.com/albums/...ps38lnqjti.jpg

http://i1369.photobucket.com/albums/...pssz7vlvtj.jpg

http://i1369.photobucket.com/albums/...psooaveoul.jpg

http://i1369.photobucket.com/albums/...pscj5ojuhz.jpg

http://i1369.photobucket.com/albums/...psj7yyozgc.jpg

http://i1369.photobucket.com/albums/...psudh0bsqu.jpg

http://i1369.photobucket.com/albums/...ps5sb4lndi.jpg

http://i1369.photobucket.com/albums/...pspu1zv3oi.jpg

http://i1369.photobucket.com/albums/...psxx5dscxf.jpg

http://i1369.photobucket.com/albums/...psyj3mbjzn.jpg

http://i1369.photobucket.com/albums/...psmxkdrxkt.jpg

http://i1369.photobucket.com/albums/...psfchfxgtv.jpg

http://i1369.photobucket.com/albums/...pslg0padl8.jpg

bardabe 05-26-2017 02:15 PM

Haven't posted in a while, since these are getting harder and harder to come by. Made a few S14.3 rocker covers for a few customers here last week, here is one of them.

http://i5.photobucket.com/albums/y19...5AC449D3C3.jpg

http://i5.photobucket.com/albums/y19...81A11E08F6.jpg

http://i5.photobucket.com/albums/y19...0F37D466B0.jpg

s13silvia123 05-26-2017 02:23 PM

Quote:

Originally Posted by hanzbrady (Post 6190389)
Fabrication photo dump (sorry for the quality of some of the photos, usually when I'm working I don't take the time to get my nice camera dirty and just use my phone.


so you finally bought a welder???????

hanzbrady 05-26-2017 02:26 PM

Quote:

Originally Posted by s13silvia123 (Post 6200566)
so you finally bought a welder???????

I've had the MIG since high school and got the TIG in late 2015, not sure if this is just some sarcasm that went directly over my head.

feito 05-27-2017 01:34 PM

I dont know how people can live with screamer pipes, those things are so fucking annoying. Maybe with an electronic boost controller it's not so bad? Maybe Im just getting old? I dont know, Im just glad I finally got to recirculate mine:
http://i1081.photobucket.com/albums/...psddzmzuey.jpg

This is a floor panel I built for my aw11 recently. I built most of it a couple of months ago, then made the mistake of letting it sit unpainted.

http://i1081.photobucket.com/albums/...psfvf4tk1u.jpg
http://i1081.photobucket.com/albums/...pszagipusu.jpg
http://i1081.photobucket.com/albums/...psoa7yyhhq.jpg

http://i1081.photobucket.com/albums/...psxax3zi38.jpg

I had to sand and remove all the surface rust it had collected

http://i1081.photobucket.com/albums/...psrbygfbub.jpg
http://i1081.photobucket.com/albums/...psadw5n5ew.jpg

after some sanding and sandblasting I finally put a coat of primer and weld it in place

http://i1081.photobucket.com/albums/...psycfsbwjx.jpg

http://i1081.photobucket.com/albums/...psl7w59mji.jpg

nelson8708 09-10-2017 08:52 AM

http://i64.tinypic.com/24ywbgi.jpg
The Exo car I built from the ground up... Chassis and all. Good learning project

aga 09-10-2017 09:56 AM

thats awesome man. why didnt you turn the intercooler upside down so you'd save a bit on intercooler piping? (so the couplers would be underneath the headlights)

jdm_land 09-25-2018 06:16 PM

[IMG]http://i8.photobucket.com/albums/a10...FBD6206F9.jpeg[/IMG]

wurley 11-10-2018 11:09 PM

First stainless project. 2x wastegate dump tubes
https://i.imgur.com/Q1vivZh.jpg?1
https://i.imgur.com/5bDOLGM.jpg?1
https://i.imgur.com/J1MbRIp.jpg?1

tunermt 11-11-2018 07:31 PM

my project is starting to come together...

https://brewedmotors.com/image/data/...ewed-built.jpg

tunermt 11-11-2018 07:32 PM

The Down pipe i recently made up for this e30

http://www.youtube.com/watch?v=watch?v=MigIxVR-oTc

Rubber D 03-28-2019 07:46 AM

Made some cheap one off bracket to relocate alt for a single belt system.
https://uploads.tapatalk-cdn.com/201...5990cea03b.jpg

https://uploads.tapatalk-cdn.com/201...817041744d.jpg

https://uploads.tapatalk-cdn.com/201...ef8173c6e6.jpg

https://uploads.tapatalk-cdn.com/201...06ce5acf1e.jpg

https://uploads.tapatalk-cdn.com/201...fdc84a0388.jpg

-8$ for 8”x3”x5/16 6061 plate(ebay)
-90’ steel bar(Home Depot)
-steel tube(Home Depot)
-30$ Sentra alt(junkyard)
-6$ belt 3rib(ebay)
.. my charging system was going out 25year old alt wouldn’t charge a new battery.
Mid 14v all day.


Sent from my iPhone using Tapatalk

ka-titties 03-17-2020 12:39 PM

Damn.... I was hoping for actual content.

blu808 05-07-2020 03:26 PM

Hey guys, haven't logged in for years. Can't believe this thread has `1.5 million views.

Here's what I've been doing fabrication on for the last 3 years.

https://scontent-sjc3-1.xx.fbcdn.net...1c&oe=5ED870AC

ka-titties 05-11-2020 01:43 PM

Quote:

Originally Posted by blu808 (Post 6380401)
Hey guys, haven't logged in for years. Can't believe this thread has `1.5 million views.

Here's what I've been doing fabrication on for the last 3 years.

https://scontent-sjc3-1.xx.fbcdn.net...1c&oe=5ED870AC

This thread is a big part of what got me into fabrication... Thanks for making it all those years ago!

Notch_Javi 05-11-2020 01:53 PM

Specs on Intercooler
 
Hello, im here for anyone that has or knows the hp rating on a GReddy type 24 spec ls intercooler, if so please reply to me im trying to find a good intercooler that holds within 400-500 horsepower and this one has caught my eye but i havent gotten much opinions.

w.tungsten 05-21-2020 06:25 AM

https://static1.squarespace.com/stat...g?format=1000w

Hi All,

I've been out of the S chassis game for a while. Been working on my FD and my wife's V12 Datsun... but I'm back and I forgot SR20s never have any lift hooks to pull out the motor. Well I had a bunch of these made. Lmk if anyone wants a set.

-Michael

https://static1.squarespace.com/stat...g?format=1000w
https://static1.squarespace.com/stat...eg?format=500w


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