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-   -   click here for a over critical hobbiest welder (#/f/showthread.php?t=507748)

pigeon 03-12-2013 03:33 PM

s13 BN, LS + backyard engineering
 
Whats up, my names Shankle, been toying with the idea of a build thread for a while, I figured I have enough to start one now that should progress fairly quickly until completion. Rewind to 2011 November my last event at Summit before I came up with the great idea of taking apart a running car.
http://i587.photobucket.com/albums/ss311/smatt944/1.jpg
I wanted it to be lower, look cooler, go faster and just be more awesome all around. So naturally this happened..
http://i587.photobucket.com/albums/s...t944/027-1.jpg
Sold off pretty much everything except my suspension, and a few wheels.
It took until about May to sell off everything, but the first thing I bought was a shit ton of 1.5 seamless tube and a JD2 bender and notcher. That kept me busy for a while.
http://i587.photobucket.com/albums/ss311/smatt944/2.jpg
http://i587.photobucket.com/albums/ss311/smatt944/3.jpg
http://i587.photobucket.com/albums/ss311/smatt944/4.jpg
http://i587.photobucket.com/albums/s...matt944/10.jpg
Felt pretty happy about the fitment of my first cage, I'm 6.2 so I needed it to be as tight as possible. Then I continued to cut things off the car which would force me to learn how to fab at a higher level. This is strickly hobby only, Ill be the first to tell you how everything I do could be better.
Anyways I think Im having more fun building this thing than I will driving it.
http://i587.photobucket.com/albums/ss311/smatt944/5.jpg
http://i587.photobucket.com/albums/ss311/smatt944/6.jpg
Finally got around to picking up some cool parts from George and MAMotorsports
http://i587.photobucket.com/albums/s...matt944/12.jpg
http://i587.photobucket.com/albums/s...matt944/13.jpg
I have been wanting to cage a car since high school, so after 6 years of ideas from all types of car and track events etc, this is what I started coming up
http://i587.photobucket.com/albums/ss311/smatt944/7.jpg
http://i587.photobucket.com/albums/ss311/smatt944/8.jpg
http://i587.photobucket.com/albums/ss311/smatt944/9.jpg
The door bars are my favorite part. I have so much room inside the car its not funny.
Went to Road A and then palm beach with Mr. Lewallen
http://i587.photobucket.com/albums/s...matt944/14.jpg
He built a pretty sick rig, and drives it even better, you should check him out.
I got this idea from my jeep, I like being able to just lift the doors off. So I cut up the door brackets/hinges what ever you want to call them and made it so I can just lift the door skins off.
http://i587.photobucket.com/albums/s...matt944/17.jpg
http://i587.photobucket.com/albums/s...matt944/18.jpg
Should make working on this thing easier.
Doing drastic things
http://i587.photobucket.com/albums/s...matt944/11.jpg
http://i587.photobucket.com/albums/s...matt944/16.jpg
Rear firewall, copied Miro here.
Fitment is more important with welding instead of wheels Im finding out
http://i587.photobucket.com/albums/s...matt944/15.jpg
Got a box for fuel
http://i587.photobucket.com/albums/s...matt944/20.jpg
Made a box for the box
http://i587.photobucket.com/albums/s...matt944/21.jpg
Did the whole subframe thing
http://i587.photobucket.com/albums/s...matt944/31.jpgSteering colum holder. Dimple because there cool, welds= bag of dicks as usual.
http://i587.photobucket.com/albums/s...matt944/19.jpg
More unessacary cutting and fab
http://i587.photobucket.com/albums/s...matt944/25.jpg
http://i587.photobucket.com/albums/s...matt944/35.jpg
Made a stinger for the front of my jeep, got one set of fn's powder coated.
http://i587.photobucket.com/albums/s...matt944/27.jpg
Made a fab table
http://i587.photobucket.com/albums/s...matt944/28.jpg
Got a compressor and small lathe
http://i587.photobucket.com/albums/s...matt944/26.jpg
More Dimples to try and be cool
http://i587.photobucket.com/albums/s...matt944/22.jpg
http://i587.photobucket.com/albums/s...matt944/23.jpg
Booger welded in place
http://i587.photobucket.com/albums/s...matt944/24.jpg
Figured I could use more bars for when I wreck and roll this thing and my shit welds break loose. Triangulation..
http://i587.photobucket.com/albums/s...matt944/29.jpg
Yes that is a Aileron from a airplane on top of the car It will be used...
Typical collection of stickers
http://i587.photobucket.com/albums/s...matt944/30.jpg
Got some solid mounts
http://i587.photobucket.com/albums/s...matt944/36.jpg
http://i587.photobucket.com/albums/s...matt944/37.jpg
Started making roll center correction stuff and mono ball things to replace the ball joint that pukes grease everywhere. More lathe stuff, found out that i need a bearing with a higher misalignment. There on order, more waiting.
http://i587.photobucket.com/albums/s...matt944/33.jpg
http://i587.photobucket.com/albums/s...matt944/32.jpg
http://i587.photobucket.com/albums/s...matt944/34.jpg
Both the tie rod and ball joint tapers on the spindle had to be drilled out to a straight 5/8 and 3/4 shank. Saw this happen on Stew Leasks car and it seemed pretty bitchen.
Should be able to get some decent angle with my flca's scalloped out for the tie rod (now hiem) and the knuckles from MA. So I figured I should move the rack forward too.
http://i587.photobucket.com/albums/s...matt944/38.jpg
http://i587.photobucket.com/albums/s...matt944/39.jpg
Got it to move forward about an inch or so
http://i587.photobucket.com/albums/s...matt944/40.jpg
Shouldnt have any over centering problems.
Got a TIG machine and redid my front bar.
http://i587.photobucket.com/albums/s...matt944/41.jpg
http://i587.photobucket.com/albums/s...matt944/42.jpg
Learning a lot every time I pick up the torch.
Renforcing
http://i587.photobucket.com/albums/s...matt944/43.jpg

That's pretty much where I'm at right now. I need to buy a shit ton of fiber glass and finish the fab work, and then hopefully before the year is up I'll be driving this thing..
Non car related I made a rottisery
http://i587.photobucket.com/albums/s...matt944/44.jpg
And put a Airplane on it.
http://i587.photobucket.com/albums/s...matt944/45.jpg

Everyone loves a homeless looking dog
http://i587.photobucket.com/albums/s...matt944/46.jpg

tdaffern 03-14-2013 10:00 PM

Sick work man!!! can't wait for updates

bova17 03-14-2013 10:13 PM

sweet ass build man, whats that tig welder though?

alexisthemovie 03-14-2013 10:19 PM

Wow, what is the cleanest cutting / preferred tool for cutting thin sheetmetal like quarter panels?

StryfeS13 03-14-2013 10:24 PM

What do you do for a living?

di-devol 03-14-2013 11:16 PM

I need a welder stat. Awesome work dude!

Teigen 03-15-2013 01:37 AM

great welding!

STL240SXDRIFT 03-15-2013 07:08 AM

Great job! Cannot wait to see more!

projectkouki 03-15-2013 07:16 AM

Badass build and welding!

D.Adams 03-15-2013 08:10 AM

Amazing build so far. Love all the fabrication work your doing cant wait fo another update. Your garage space is huge.

Subbed

zooopreme 03-15-2013 09:10 AM

Liking the fab work for this car, definitely going to keep a look out for this thread. Nice work!

EmpyreS13 03-15-2013 02:09 PM

amazing work, subscribed for updates.

Treize 03-16-2013 09:29 PM

Mother of cutting your car's rear end off lmaoooooooooooo

PoorMans180SX 03-17-2013 04:38 PM

Be careful with the ball joint extension, it'll run into your brake rotor pretty quick, and adds a lot of ackerman.

Extreme Dimensions 03-18-2013 01:27 PM

keep this thing up !

Trinidrift3 03-18-2013 01:43 PM

dude, jezzzz. sub'd

240boi115 03-18-2013 02:02 PM

is there any part of your car that hasnt been hacked and modified??... lol its a sick thread though!

hotlavaflow 03-18-2013 02:05 PM

So unnecessary, I love it

cchondro 03-18-2013 02:42 PM

Hot damn subscribed.

Got Insulin? 03-18-2013 02:47 PM

I'm geekin' over your garage space, man. Looks like a really promising start to a rad build!

IIIXziuR 03-18-2013 03:19 PM

The thread title is very misleading. Great welding work.
Your work shed looks very roomy.

pigeon 03-18-2013 04:32 PM

Quote:

Originally Posted by bova17 (Post 5180152)
sweet ass build man, whats that tig welder though?

Thanks, I have had a miller 140 autoset mig since highschool, and just recently got a 200dx dynasty tig machine. Its way more than I can use right now but I like steep learning curves lol.

pigeon 03-18-2013 04:44 PM

Quote:

Originally Posted by PoorMans180SX (Post 5183582)
Be careful with the ball joint extension, it'll run into your brake rotor pretty quick, and adds a lot of ackerman.

Thanks for the heads up, I hadn't thought over the rotor yet, However Im basiclly coping Stew's set up so ill find a way to make it work.

Quote:

Originally Posted by alexisthemovie (Post 5180161)
Wow, what is the cleanest cutting / preferred tool for cutting thin sheetmetal like quarter panels?

I just use a electric grinder with a thin cut off wheel. After a lot of use, you learn to get good with it.

Quote:

Originally Posted by StryfeS13 (Post 5180168)
What do you do for a living?

I push the start/stop buttons on a 5 axis CNC mill making aircraft parts out of composite core. We make parts for Boeing, Lockheed Martin, GKN and various other companies that make Bitchen planes. Cut a F35B Bomb Bay door the other day.


Thanks to the rest, Ill do my best to keep you all entertained lol.

pigeon 03-18-2013 05:24 PM

The shop is a project that My Grandfather, Dad and I took on three years ago, needed a work area and a place for a tractor (which is now back outside again haha) and some other equipment. Cool thing is, it powers the house and the barn and any left over is run back into the grid and sold to power companies.

http://i587.photobucket.com/albums/s...matt944/48.jpg

http://i587.photobucket.com/albums/s...matt944/47.jpg

Airplane parts

http://i587.photobucket.com/albums/s...matt944/49.jpg

Anyways, back to the car. I got the rear subframe put on and put the motor and trans back in for another mock up. I need to make up a trans mount and then the underside of the car will be mostly done apart from running fuel and brake lines.

http://i587.photobucket.com/albums/s...matt944/53.jpg

With Georges dual caliper spacing the wheel out another 8mm or so and then a 15mm spacer on a 17x10 +12 I should be filling out some 50mm fenders pretty well i think.

http://i587.photobucket.com/albums/s...matt944/51.jpg

Steering is still unfinished, I have s14 FLCA that I cut and put heims on the inside of the arm so it wouldnt bind, extended the arm by 25mm after the tension rod and then scalloped the arm for even more room for the steering heim. Moved the steering rack forward almost an inch, picture is earlier in the thread, and now im waiting on my spherical bearing from Aurora. I got bearings from the chassis shop but the misalignment on those were only 8 degrees or so which is not enough. The Aurora bearings will 18 degrees of misalignment.
Ill be running a 17x9 +15 wheel with a 15mm spacer. still looks like the tension rod is going to be the limiting factor but I have a good idea of what I want to do with that.

http://i587.photobucket.com/albums/s...matt944/54.jpg

http://i587.photobucket.com/albums/s...matt944/52.jpg

All I have for now, Thanks again for all the love.

energy0uth 03-18-2013 05:34 PM

Are you on MA?

Don't remember the car at Summit. I love the solar setup and airplane work pays real well!

pigeon 03-19-2013 05:04 PM

MA? No I don't think so, Local forum?

I drove a Nov event in 2011, car broke some rockers around lunch so not a whole lot of driving.

240boi115 03-19-2013 05:10 PM

if thats going to be the final angle of your tires "lock to lock" then daaaaaaaaaaaaamn son!!!!!!!!!! thats ill!!

bc. 03-20-2013 02:17 PM

wowowowwow

onthegrind 03-22-2013 01:08 PM

This car is insane... and your fab skills are just as insane!

izzy- 03-22-2013 06:51 PM

Best build thread! Great ideal with the doors!


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