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-   -   DIY: Z32, R32, R33, R34 Rear Spindles, Knuckles, and E-brake Cables (#/f/showthread.php?t=131140)

Slidin240Wayz 01-19-2007 01:33 PM

DIY: Z32, R32, R33, R34 Rear Spindles, Knuckles, and E-brake Cables
 
There are a couple of things to keep in mind when ordering these parts.

Make sure your axles will fit the hubs. Z32 TT hub I.D. is too large.

R33 knuckles are made out of iron but are a direct bolt on for the S14.

R34 knuckles are made out of aluminum and need one of the following in order to use Z32 Shock Mounts:
-Z32 shock bushing (R34 is 50mm wide vs. Z32 being 40mm)
-Or shave down 5mm on each side of the bushing

Some knuckles will be setup for a HICAS equipped car. Call KUAH at SPL and tell him the details and he will supply you with "Nismo Toe Arm Bushings"; 1-866-SPL-PART or www.splparts.com

If you have read the write-up on www.importnut.net, you might be overwhelmed by the rear brake swap, but if you take your time and have fun, you can accomplish it. This write-up will cover two items:
-swapping proper e-brake cables
-installing what is usually referred to "e-brake hardware"

I start with a R34 GTS-t Rear Brake Setup; spindles, hubs, calipers, and cables.

http://i7.photobucket.com/albums/y26...e/100_5015.jpg

http://i7.photobucket.com/albums/y26...e/100_5018.jpg

http://i7.photobucket.com/albums/y26...e/100_5020.jpg

I applied liquid wrench on the bolts and let them sit for 2 nights. I suggest using an impact gun on these bolts.

The larger nut is 27mm
The hub bolts are 19mm
The caliper bolts are 17mm
The e-brake bolt is 12mm

I have removed all the bolts except the large nut.

http://i7.photobucket.com/albums/y26...e/100_5030.jpg

Once I took it off, I threw it on the scale to see how light an aluminum knuckle actually is.

http://i7.photobucket.com/albums/y26...e/100_5032.jpg

If you try to unlatch the e-brake cable in the hardware you will find it very difficult to do so. In order to keep everything safe and secure you can just unlatch these springs.

http://i7.photobucket.com/albums/y26...e/100_5038.jpg

http://i7.photobucket.com/albums/y26...e/100_5041.jpg

It is going to face the center at first. Take a flathead screwdriver and turn it 90 degrees as so.

From this:

http://i7.photobucket.com/albums/y26...e/100_5110.jpg

To this:

http://i7.photobucket.com/albums/y26...e/100_5108.jpg

Once you remove these springs, the hub and e-brake assembly will set it self apart like this.

http://i7.photobucket.com/albums/y26...e/100_5042.jpg

This is how the e-brake cable is held in place.

http://i7.photobucket.com/albums/y26...e/100_5043.jpg

Remove the cable end from the bracket and let it hang like this.

http://i7.photobucket.com/albums/y26...e/100_5045.jpg

To the best of my knowledge, if you have a S13 or S14 spindle, this is the "backing plate" that you need to swap out. The S13 or S14 backing plates do not have the holes for the springs that hold the e-brake assembly in place. This is how the springs work.

http://i7.photobucket.com/albums/y26...e/100_5049.jpg

Once it is locked in place, the e-brake assembly's movement is restricted.

http://i7.photobucket.com/albums/y26...e/100_5050.jpg


When you replace the e-brake cable with the new one, stick it through the hole and make sure the spring on the end is setup like this.

http://i7.photobucket.com/albums/y26...e/100_5047.jpg

http://i7.photobucket.com/albums/y26...e/100_5048.jpg

Now it is time to tackle the e-brake hardware. There are a couple of springs holding it all together. This is one portion of it.

http://i7.photobucket.com/albums/y26...e/100_5052.jpg

Here is the other.

http://i7.photobucket.com/albums/y26...e/100_5096.jpg

I already had taken one spring off. You can use the following method.

http://i7.photobucket.com/albums/y26...e/100_5055.jpg

It will hang like this and you just have to maneuver it out of its place.

http://i7.photobucket.com/albums/y26...e/100_5056.jpg

Take this other piece and set it aside with all the other parts.

http://i7.photobucket.com/albums/y26...e/100_5057.jpg

Once that is taken off, the assembly can be slipped off the hub. Just open the pads and wrap it around the hub.

http://i7.photobucket.com/albums/y26...e/100_5058.jpg

One of the infamous, rear 5 lug hubs.

***At this point it time, if you have extended rear studs, remove the old ones and install the new ones.***

http://i7.photobucket.com/albums/y26...e/100_5063.jpg

If you purchase an "e-brake hardware package" make sure it includes all of the following.

http://i7.photobucket.com/albums/y26...e/100_5067.jpg

http://i7.photobucket.com/albums/y26...e/100_5069.jpg

http://i7.photobucket.com/albums/y26...e/100_5060.jpg

http://i7.photobucket.com/albums/y26...e/100_5062.jpg

If for whatever reason the bottom portion comes apart, you can put it together like this.

Put one spring in on one side, have the middle section in place.

http://i7.photobucket.com/albums/y26...e/100_5074.jpg

Since it won't reach, just bring the pad closer and lock it in place.

http://i7.photobucket.com/albums/y26...e/100_5075.jpg

Now the bottom portion is all back together.

http://i7.photobucket.com/albums/y26...e/100_5076.jpg

In order to put it back together without the backing plate moving all around because of one of the parts, place something underneath it and that will be easier to work on.

http://i7.photobucket.com/albums/y26...e/100_5077.jpg

Attach the e-brake cable end on the bracket.

http://i7.photobucket.com/albums/y26...e/100_5078.jpg

Make sure this piece is between the hub and the hardware.

http://i7.photobucket.com/albums/y26...e/100_5080.jpg

This bracket is side-specific, so make sure you keep everything together. This is the right side assembly, and it is setup the opposite way on the left side.

http://i7.photobucket.com/albums/y26...e/100_5082.jpg

http://i7.photobucket.com/albums/y26...e/100_5083.jpg

Place this piece in its place.

http://i7.photobucket.com/albums/y26...e/100_5091.jpg

Put your springs back in place.

http://i7.photobucket.com/albums/y26...e/100_5087.jpg

http://i7.photobucket.com/albums/y26...e/100_5089.jpg

Take needle nose pliers and pull the spring over the part sticking up. Support it by the piece and push it in place.

http://i7.photobucket.com/albums/y26...e/100_5094.jpg

http://i7.photobucket.com/albums/y26...e/100_5095.jpg

http://i7.photobucket.com/albums/y26...e/100_5096.jpg

Almost done.

Now it is time to put the top springs in place. You have to get it in this hole.

http://i7.photobucket.com/albums/y26...e/100_5100.jpg

http://i7.photobucket.com/albums/y26...e/100_5097.jpg

Use your fingers to guide it in place.

http://i7.photobucket.com/albums/y26...e/100_5105.jpg

Once it is in, just use the flathead to push it down.

http://i7.photobucket.com/albums/y26...e/100_5106.jpg

Push and turn.

http://i7.photobucket.com/albums/y26...e/100_5108.jpg

http://i7.photobucket.com/albums/y26...e/100_5110.jpg

VIOLA!

I was always scared of doing this just because I though it would be way too complicated, but guess what? I DID IT and YOU CAN TOO! All you need are the right tools.

If there is any obvious misinformation, please let me know and supply supporting facts and I will make the necessary changes if it is needed.

I have not finished the rest because the knuckles are getting new bushings pressed in and I will get them back on Sunday.

I have to do this whole process one more time because I have to change the wheel studs. It is not as easy to change the wheel studs as the stock S14 spindles. The hardware on the S14 is not in the way to hammer the wheel studs out.

Special thanks to Arthur (AKINASpeedStars) from www.ImportFanatix.com

Wishing you all the best,
Carlos

ps I am in no way responsible for you anything you do because of this.

hellion240sx 01-19-2007 02:14 PM

i'm pretty sure that its full of very detailed pictures. damn this 56k!!!!!!! when i jump on a high speed comp, then i will be able to appreciate this thread! can't wait

excellent write up!

HalveBlue 01-19-2007 03:19 PM

Nice!

asdf

los_inc 01-19-2007 03:25 PM

awesome write up thanks for the info!

91rps13 01-19-2007 03:42 PM

uhh useful stuff...

punxva 01-19-2007 03:44 PM

great post bro, bout time someone did one with pictures and detailed information

racer98 02-28-2007 05:24 PM

why is this not a sticky. , also what about the LCA on the S13 what else is needed to be modified to put this on the S13 ?????

I have the e-barake hard ware extention kit so what else do I need ?

Bigballin 02-28-2007 08:32 PM

great write up ill be doing the same thing very soon. any idea where i could purchase the "e-brake hardware package"

kY.gordon 03-01-2007 04:30 AM

one of the best write ups i've seen. sticky!

Jung918 03-16-2007 09:54 AM

Quote:

Originally Posted by kY.gordon
one of the best write ups i've seen. sticky!

I think I'll make a write up on how to pay people back. Then maybe I'll get my money back from you.


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