Icy13
08-18-2014, 03:48 PM
So, my S14 is not a racecar. If you're reading this, yours probably isn't either. Because my car isn't a racecar, and because I like my Apex'i Worldsport Noir exhaust, and because I also want a premium feel in my car, I'm sound-insulating (not sound-proofing, that's not feasible) my full interior. (On a side note, if you're wondering why my car isn't a race car, check out my ride gallery. Well explained there).
Ok, introduction aside, now lets start.
------------------------------
Estimated Cost (2014 Dollars) not including tool purchases: $300 ($250 for Insulation, $50 for rug doctor, upholstery tool and detergent)
Materials (estimated, will update with actual when complete):
30 Sheets (56.25 sq ft = 30*(11"x23")) - Raammat BXTII (or similar mastic-type mass-loading sound deadening)
4.5 Yds (62.43 sq ft)- Ensolite IUO (or similar self-adhesive closed cell foam. MUST be closed cell)
Tools
Aircraft Tin Snips (you want these, springloaded and amazing, could sub normal tin snips or a utility knife, but you shouldnt. Your hands will hate you. These are maybe $20 at your local home depot from major name brands)
Work Gloves (I used mechanics gloves, you want something cut resistant because we are going to have mildly thick aluminum foil and we want to avoid cuts)
Large Non-breakable (metal or plastic) mixing bowl (to hold all hardware and small trim pieces)
Phillips Head Screwdriver (for trim pieces)
12mm Socket
10mm Socket
Ratchet for sockets
(optional) 3" extension for Ratchet (to give better swing when doing seat bolts)
(optional) 24" Breaker Bar (to loosen seat and seat belt bolts, possible with only the 8" standard ratchet, but much much much easier. Go to harbor freight. You'll love having this tool)
(optional, Highly Recommended) Torque Wrench (to put things back together correctly. Not strictly neccessary, but as we are dealing with safety equipment, spend the $20 and get the right tool. Torque tolerances are broad enough that you don't need anything better than the 1/2" drive from Harbor Freight)
(optional) Auto Trim Puller Set (check Harbor Freight, basically a set of plastic pry bars and hooks to pull off those pesky clips without marking or breaking the trim)
(optional) Access to a Nissan dealer to buy some new plastic clips. Super cheap, easier than trying to preserve all of the originals. 20 year old plastic will break, just pay $0.12 to get new clips)
--------------------------------------
Project Overview
Strip Interior and Carpet
Vacuum and Wipe Down Stripped Interior
Insulate Rear Quarter Panels
Insulate Rear Speaker Deck
Insulate Rear Seat and Rear Wall of Passenger Compartment
Insulate Floor of Passenger Compartment
(Highly Recommended) Clean Carpet with Carpet Machine (i.e. Rug Doctor)
Re-install Carpet and Interior
Remove Door Interior Panels
Insulate Doors
Re-install Door Panels
---------------------------------------
1.Strip Interior and Carpet
Unbolt Driver and Passenger Seats (using 14mm socket). The 3" extension is useful here to give you full swing on the bolts. The breaker can be useful to start each of the bolts, as they are rather high-torque.
Remove Front Seats, and place in a safe place. Cover upholstery with plastic bags to prevent dust from getting on them while out of car. Garages are dirty places!
Remove two trim pieces and two bolts from below the back seats. Remove lower back seats and place in bags to protect them.
Remove Two bolts from bottom of rear seat backs. Pull seat-back loops to unlatch back seat backs. Remove from car and cover to protect upholstery.
Unbolt bottom of front seatbelts. Breaker Bar is helpful here. No need to remove top, just retract the bottom as far up as possible, and tuck the bolt up out of the way.
Unbolt bottom of rear seatbelts. Retract and tuck out of the way.
NOTE: from here forward, pop your trunk and place all smaller trim in your trunk. It will fit, and it will be much better protected than tossed in a pile in your garage.
Gently but firmly slip fingers under door sills and pull upward to remove. You can also use the hook shaped auto-trim tool.
Gently but firmly tug on back seat wall panels to unclip from wall. These will NOT be removed from car, because they are held by the rear seatbelt. They are easy to tuck out of the way when needed, no reason to mess with seat belt retractors. This is how far you want to "remove" the rear seat side panels
http://i10.photobucket.com/albums/a146/Icy13/20140817_164147.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_164147.jpg.html)
Loosened rear seat side panels will expose clips for the trunk pass-through trim.
Remove Trunk Passthrough rubber stripping.
Gently but firmly tug on all trunk passthrough trim. Clips will pop off and fly around the car. Find them, toss them in your bowl, and put the trim pieces in the trunk for safe keeping.
Remove Transmission trim Panel. For Manual Transmission, reach under the inside back of the shift boot and gently pull up. Remove Shift Knob, boot, and trim panel and place in trunk. For Automatic Transmission, convert to Manual Transmission (jk,jk, but I don't know, I've only ever had or seen manual s14's)
You will now see two screws going VERTICALLY down into the arm rest where the arm rest becomes the radio panel. Remove these two screws and place in your bowl
Open your armrest storage box, and you will see two more screws, unscrew these and place in your bowl.
Gently lift up the armrest and reach underneath to feel around for the mirror control plug. Unplug the mirror control switch, remove armrest, and place in your trunk.
Remove Dead Pedal from the left side of drivers side. (3 screws)
Remove Throttle Pedal Stop from right side of drivers side (1 screw)
Remove your front, under-dash kick panels by using your fingers to undo a plastic nut on the firewall and pulling gently but firmly on the door side of the panel to remove a single metal clip. Place both in the trunk and the plastic nuts in the bowl.
Your interior should now look like this:
http://i10.photobucket.com/albums/a146/Icy13/20140817_163047.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_163047.jpg.html)
http://i10.photobucket.com/albums/a146/Icy13/20140817_163052.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_163052.jpg.html)
http://i10.photobucket.com/albums/a146/Icy13/20140817_164119.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_164119.jpg.html)
2.Vacuum and Wipe Down Stripped Interior
20 Years is a long time, dust accumulates, and its that slightly sticky dust that is such a beast to remove.
Vacuum everywhere you can, get all you can get.
Get a full pack of wetwipes, and clean every inch of the exposed metal. Some will be easy (walls) some will be grimy and disgusting (particularly rear seat bed sides).
Replace wipe every time it turns fully grey. Keep wiping until you only have a moderately discolored wipe. I used something like 20-30 wipes. Wear latex gloves if you don't want to dry out your fingers.
3.Insulate Rear Quarter Panels
From above, this is where we are starting:
http://i10.photobucket.com/albums/a146/Icy13/20140817_164147.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_164147.jpg.html)
Pull out the foam block tucked in between the outer fender skin and the passenger compartment metal skin.
Cut one of the Raammat BXTII (henceforth called mat) sheets in half so you have two long skinny pieces (henceforth a "skinny half")
To easily apply all this mat, DO NOT remove the full paper backing. Instead, pull up about 3" from one end of the long skinny piece, reach back into the wheel well, and stick that end down with your fingers. Smack it a few times with your fist and rub it down to ensure a good bond.
Now, find the loose edge of the mat paper backing and slowly pull it off the mat while you press the mat down. Work your way forward until the backing is entirely removed and the mat is fully applied. Use a roller or taping knife (or your fingers) to firmly press the matt down into all crevices. We want maximum contact as the mat works by "mass loading" the metal. No contact, no mass load for that part of the metal.
One of the skinny pieces of matt goes on the curve of the wheel well, the other goes on the top of the wall. A third piece, comprised of another sheet cut in half the "fat" way goes in the center of the remaining space (henceforth called a "fat half").
http://i10.photobucket.com/albums/a146/Icy13/20140817_170048.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_170048.jpg.html)
Now, cover all visible surfaces with the Ensolite IUO Closed Cell Foam (henceforth called foam).
http://i10.photobucket.com/albums/a146/Icy13/20140817_180423.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_180423.jpg.html)
Stick the removed foam block back into the wheel arch
IMPORTANT: Using pliers, gently work any remaining white/ivory clips out of their holes. they tend to pull free of the trim panel and stick in the metal rather than pulling out with the panel. Once you seal the hole, it will be impossible to do this, so don't forget!
Using Pliers, remove the two wire harness clips from the wall. This will make the inner wheel well much easier to line. Don't forget, once the hole is sealed this will become impossible, too!
Now, take a full new sheet of mat, and hold it up to the opening in the panel. Try to center it so there is even overlap at the top and sides. Press the bottom corner to "trace" the shape of the inner wheel well curve. Cut off the corner and notch the top edge to keep the plastic clip holes accessible. Apply the mat to seal the hole. Be sure to press all edge firmly and keep the mat as taught as possible. Here's the result:
http://i10.photobucket.com/albums/a146/Icy13/20140817_181646.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_181646.jpg.html)
With another new sheet of Mat, cut in half the long way to get two long skinny strips. Use one full strip to line the inner wheel well arch. The other strip will be half used for the rest of the arch below the rear seat back mounting point and the other half for the flat space next to the wall. Be sure to leave about a 2" radius hole round the rear seatbelt mounting point (mine is roughly triangular)
Use the other "Fat" half sheet left over from inside the hole we just closed up to start covering the rear seat deck. Press fit the mat to the contours WITHOUT reomoveing the paper backing. Once you have a pretty good impression, remove the backing and slowly work the mat onto the weird contours (it will take time, but you want good adhesion for best results)
http://i10.photobucket.com/albums/a146/Icy13/20140817_190053.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_190053.jpg.html)
Foam over everything, leaving holes for mounting clips and bolts. (Not yet pictured)
4.Insulate Rear Speaker Deck
5.Insulate Rear Seat and Rear Wall of Passenger Compartment
6.Insulate Floor of Passenger Compartment
7.(Highly Recommended) Clean Carpet with Carpet Machine (i.e. Rug Doctor)
8.Re-install Carpet and Interior
9.Remove Door Interior Panels
10.Insulate Doors
11.Re-install Door Panels
Ok, introduction aside, now lets start.
------------------------------
Estimated Cost (2014 Dollars) not including tool purchases: $300 ($250 for Insulation, $50 for rug doctor, upholstery tool and detergent)
Materials (estimated, will update with actual when complete):
30 Sheets (56.25 sq ft = 30*(11"x23")) - Raammat BXTII (or similar mastic-type mass-loading sound deadening)
4.5 Yds (62.43 sq ft)- Ensolite IUO (or similar self-adhesive closed cell foam. MUST be closed cell)
Tools
Aircraft Tin Snips (you want these, springloaded and amazing, could sub normal tin snips or a utility knife, but you shouldnt. Your hands will hate you. These are maybe $20 at your local home depot from major name brands)
Work Gloves (I used mechanics gloves, you want something cut resistant because we are going to have mildly thick aluminum foil and we want to avoid cuts)
Large Non-breakable (metal or plastic) mixing bowl (to hold all hardware and small trim pieces)
Phillips Head Screwdriver (for trim pieces)
12mm Socket
10mm Socket
Ratchet for sockets
(optional) 3" extension for Ratchet (to give better swing when doing seat bolts)
(optional) 24" Breaker Bar (to loosen seat and seat belt bolts, possible with only the 8" standard ratchet, but much much much easier. Go to harbor freight. You'll love having this tool)
(optional, Highly Recommended) Torque Wrench (to put things back together correctly. Not strictly neccessary, but as we are dealing with safety equipment, spend the $20 and get the right tool. Torque tolerances are broad enough that you don't need anything better than the 1/2" drive from Harbor Freight)
(optional) Auto Trim Puller Set (check Harbor Freight, basically a set of plastic pry bars and hooks to pull off those pesky clips without marking or breaking the trim)
(optional) Access to a Nissan dealer to buy some new plastic clips. Super cheap, easier than trying to preserve all of the originals. 20 year old plastic will break, just pay $0.12 to get new clips)
--------------------------------------
Project Overview
Strip Interior and Carpet
Vacuum and Wipe Down Stripped Interior
Insulate Rear Quarter Panels
Insulate Rear Speaker Deck
Insulate Rear Seat and Rear Wall of Passenger Compartment
Insulate Floor of Passenger Compartment
(Highly Recommended) Clean Carpet with Carpet Machine (i.e. Rug Doctor)
Re-install Carpet and Interior
Remove Door Interior Panels
Insulate Doors
Re-install Door Panels
---------------------------------------
1.Strip Interior and Carpet
Unbolt Driver and Passenger Seats (using 14mm socket). The 3" extension is useful here to give you full swing on the bolts. The breaker can be useful to start each of the bolts, as they are rather high-torque.
Remove Front Seats, and place in a safe place. Cover upholstery with plastic bags to prevent dust from getting on them while out of car. Garages are dirty places!
Remove two trim pieces and two bolts from below the back seats. Remove lower back seats and place in bags to protect them.
Remove Two bolts from bottom of rear seat backs. Pull seat-back loops to unlatch back seat backs. Remove from car and cover to protect upholstery.
Unbolt bottom of front seatbelts. Breaker Bar is helpful here. No need to remove top, just retract the bottom as far up as possible, and tuck the bolt up out of the way.
Unbolt bottom of rear seatbelts. Retract and tuck out of the way.
NOTE: from here forward, pop your trunk and place all smaller trim in your trunk. It will fit, and it will be much better protected than tossed in a pile in your garage.
Gently but firmly slip fingers under door sills and pull upward to remove. You can also use the hook shaped auto-trim tool.
Gently but firmly tug on back seat wall panels to unclip from wall. These will NOT be removed from car, because they are held by the rear seatbelt. They are easy to tuck out of the way when needed, no reason to mess with seat belt retractors. This is how far you want to "remove" the rear seat side panels
http://i10.photobucket.com/albums/a146/Icy13/20140817_164147.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_164147.jpg.html)
Loosened rear seat side panels will expose clips for the trunk pass-through trim.
Remove Trunk Passthrough rubber stripping.
Gently but firmly tug on all trunk passthrough trim. Clips will pop off and fly around the car. Find them, toss them in your bowl, and put the trim pieces in the trunk for safe keeping.
Remove Transmission trim Panel. For Manual Transmission, reach under the inside back of the shift boot and gently pull up. Remove Shift Knob, boot, and trim panel and place in trunk. For Automatic Transmission, convert to Manual Transmission (jk,jk, but I don't know, I've only ever had or seen manual s14's)
You will now see two screws going VERTICALLY down into the arm rest where the arm rest becomes the radio panel. Remove these two screws and place in your bowl
Open your armrest storage box, and you will see two more screws, unscrew these and place in your bowl.
Gently lift up the armrest and reach underneath to feel around for the mirror control plug. Unplug the mirror control switch, remove armrest, and place in your trunk.
Remove Dead Pedal from the left side of drivers side. (3 screws)
Remove Throttle Pedal Stop from right side of drivers side (1 screw)
Remove your front, under-dash kick panels by using your fingers to undo a plastic nut on the firewall and pulling gently but firmly on the door side of the panel to remove a single metal clip. Place both in the trunk and the plastic nuts in the bowl.
Your interior should now look like this:
http://i10.photobucket.com/albums/a146/Icy13/20140817_163047.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_163047.jpg.html)
http://i10.photobucket.com/albums/a146/Icy13/20140817_163052.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_163052.jpg.html)
http://i10.photobucket.com/albums/a146/Icy13/20140817_164119.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_164119.jpg.html)
2.Vacuum and Wipe Down Stripped Interior
20 Years is a long time, dust accumulates, and its that slightly sticky dust that is such a beast to remove.
Vacuum everywhere you can, get all you can get.
Get a full pack of wetwipes, and clean every inch of the exposed metal. Some will be easy (walls) some will be grimy and disgusting (particularly rear seat bed sides).
Replace wipe every time it turns fully grey. Keep wiping until you only have a moderately discolored wipe. I used something like 20-30 wipes. Wear latex gloves if you don't want to dry out your fingers.
3.Insulate Rear Quarter Panels
From above, this is where we are starting:
http://i10.photobucket.com/albums/a146/Icy13/20140817_164147.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_164147.jpg.html)
Pull out the foam block tucked in between the outer fender skin and the passenger compartment metal skin.
Cut one of the Raammat BXTII (henceforth called mat) sheets in half so you have two long skinny pieces (henceforth a "skinny half")
To easily apply all this mat, DO NOT remove the full paper backing. Instead, pull up about 3" from one end of the long skinny piece, reach back into the wheel well, and stick that end down with your fingers. Smack it a few times with your fist and rub it down to ensure a good bond.
Now, find the loose edge of the mat paper backing and slowly pull it off the mat while you press the mat down. Work your way forward until the backing is entirely removed and the mat is fully applied. Use a roller or taping knife (or your fingers) to firmly press the matt down into all crevices. We want maximum contact as the mat works by "mass loading" the metal. No contact, no mass load for that part of the metal.
One of the skinny pieces of matt goes on the curve of the wheel well, the other goes on the top of the wall. A third piece, comprised of another sheet cut in half the "fat" way goes in the center of the remaining space (henceforth called a "fat half").
http://i10.photobucket.com/albums/a146/Icy13/20140817_170048.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_170048.jpg.html)
Now, cover all visible surfaces with the Ensolite IUO Closed Cell Foam (henceforth called foam).
http://i10.photobucket.com/albums/a146/Icy13/20140817_180423.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_180423.jpg.html)
Stick the removed foam block back into the wheel arch
IMPORTANT: Using pliers, gently work any remaining white/ivory clips out of their holes. they tend to pull free of the trim panel and stick in the metal rather than pulling out with the panel. Once you seal the hole, it will be impossible to do this, so don't forget!
Using Pliers, remove the two wire harness clips from the wall. This will make the inner wheel well much easier to line. Don't forget, once the hole is sealed this will become impossible, too!
Now, take a full new sheet of mat, and hold it up to the opening in the panel. Try to center it so there is even overlap at the top and sides. Press the bottom corner to "trace" the shape of the inner wheel well curve. Cut off the corner and notch the top edge to keep the plastic clip holes accessible. Apply the mat to seal the hole. Be sure to press all edge firmly and keep the mat as taught as possible. Here's the result:
http://i10.photobucket.com/albums/a146/Icy13/20140817_181646.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_181646.jpg.html)
With another new sheet of Mat, cut in half the long way to get two long skinny strips. Use one full strip to line the inner wheel well arch. The other strip will be half used for the rest of the arch below the rear seat back mounting point and the other half for the flat space next to the wall. Be sure to leave about a 2" radius hole round the rear seatbelt mounting point (mine is roughly triangular)
Use the other "Fat" half sheet left over from inside the hole we just closed up to start covering the rear seat deck. Press fit the mat to the contours WITHOUT reomoveing the paper backing. Once you have a pretty good impression, remove the backing and slowly work the mat onto the weird contours (it will take time, but you want good adhesion for best results)
http://i10.photobucket.com/albums/a146/Icy13/20140817_190053.jpg (http://s10.photobucket.com/user/Icy13/media/20140817_190053.jpg.html)
Foam over everything, leaving holes for mounting clips and bolts. (Not yet pictured)
4.Insulate Rear Speaker Deck
5.Insulate Rear Seat and Rear Wall of Passenger Compartment
6.Insulate Floor of Passenger Compartment
7.(Highly Recommended) Clean Carpet with Carpet Machine (i.e. Rug Doctor)
8.Re-install Carpet and Interior
9.Remove Door Interior Panels
10.Insulate Doors
11.Re-install Door Panels