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View Full Version : My SR20 S13 build in NM.


kornmanz
03-05-2012, 05:36 PM
So I've never posted my build thread on here so I'll post what I've been doing on it from the beginning.

Modlist:

Greddy titanium valve springs
crower titanium valve set
crower 272 cam set
phase 2 motorsports rocker arm stoppers
acid treated head
multi angle valve job
ported and polished ports
ARP head bolts and studs
HKS 1.04mm multilayer metal head gasket
brian crower bronze valve guides
OEM valve seals (new)
OEM timing chain tension-er (new)
5 Ziegen Oil cap

Nismo rod bearings
NIsmo main bearings
Nismo thrust bearings
Eagle h-beam rods
OEM pistons (new)
OEM rings (new)
OEM oil pan (new)
Oil Catch Can
ARP rod bolts
Greddy aluminum pulley set
greddy oil filter sandwitch plate

Aeromotive tsunami fuel pump
aeromotive 100 micron inline fuel filter
aeromotive fuel pressure regulator
aeromitve fuel pressure gauge
greddy fuel pressure fittings
BGRG custom high pressure fuel lines with 6AN fittings
Apexi SAFC 2
Z32 Mass air flow sensor

Nismo thermostat
Samco braided radiator hoses
greddy radiator cap
koyo polished aluminum radiator
12" electric fan

Phase 2 motorsports aluminum coolant tank
B-road carbon fiber air diversion plate
AEM air filter

ISIS 3871 T28
Greddy turbo timer
Agency Power boost controller
ISIS Turbo Lines
HKS equal length exhuast manifold
JDM lab aluminum intercooler
JDM lab intercooler piping
Blitz BOV
Blitz BOV fitting
Apexi Downpipe
Apexi dual N1 Exhaust system

Z32TT dual piston front calipers
2 Z32TT brembo rotors
2 240sx brembo rotors (rear)
2 phase 2 motorpsorts steel braided brake lines
4 tokiko performance shocks
4 tein s performance springs
FR and RR began racing strut tower braces

Nismo transmission
Unknown clutch but it doesnt feel stock
short shifter
1pc steel driveshaft (driveshaftshop.com)
Kaaz 2 way differential
New racing seats
detachable steering wheel
rolled rear fenders
Origin Lab Skirts and rear bumper
Extreme dimensions front bumper
Sportmax wheels
s14 seatbelts
prosport gauges (boost, oil temp, oil pressure)
power steering


This was when I picked her up. (after a huge story of a guy in KY named Dino Crnk or some shit like that screwing me over for a 240 that had A LOT of problems. Its been an uphill battle for sure.)

http://i5.photobucket.com/albums/y200/kornmanz/1007081722a.jpg

I then decided to start doing the sanding down for a flat black spray can paint job.
http://i5.photobucket.com/albums/y200/kornmanz/1008081147a.jpg

Started to run out of black paint so I got creative with the design.

http://i5.photobucket.com/albums/y200/kornmanz/1008082106a.jpg

This was how the engine looked the day I bought it. I was happy but the car had a laundry list of problems that I have addressed over the past 4 years.

http://i5.photobucket.com/albums/y200/kornmanz/Deepdish1.jpg
http://i5.photobucket.com/albums/y200/kornmanz/Deepdish6.jpg

This was the interior at the date of purchase.

http://i5.photobucket.com/albums/y200/kornmanz/Deepdish2.jpg


The original Origin Lab front bumper was made of cheap fiberglass that broke on the drive from KY to NM. This was the damage the day after I got home.

http://i5.photobucket.com/albums/y200/kornmanz/0719082136a.jpg

I continued more on the hood.

http://i5.photobucket.com/albums/y200/kornmanz/1009081522a.jpg

Going down the side of the car

http://i5.photobucket.com/albums/y200/kornmanz/1009081546a.jpg

To the back of the car (I realize we should have just taken out the tail lights.)
http://i5.photobucket.com/albums/y200/kornmanz/1009081611a.jpg

http://i5.photobucket.com/albums/y200/kornmanz/1009081629a.jpg

http://i5.photobucket.com/albums/y200/kornmanz/1011080112a.jpg

http://i5.photobucket.com/albums/y200/kornmanz/1011080123a.jpg

http://i5.photobucket.com/albums/y200/kornmanz/1011080157a.jpg

Sorry for those bad quality pics, at this time cell phone cameras were not that good haha.

I continued to do more painting. I didnt like the car being multiple colors and even to this day I have yet to afford a paint job.

http://i5.photobucket.com/albums/y200/kornmanz/1012081603a.jpg
http://i5.photobucket.com/albums/y200/kornmanz/1012081605a.jpg
http://i5.photobucket.com/albums/y200/kornmanz/1012081609a.jpg

The day after I finished my paint job it so happened to rain and I took advantage of it to do wet sanding and then snapped these pics.

http://i5.photobucket.com/albums/y200/kornmanz/CIMG0558.jpg
http://i5.photobucket.com/albums/y200/kornmanz/CIMG0559.jpg
http://i5.photobucket.com/albums/y200/kornmanz/CIMG0560.jpg
http://i5.photobucket.com/albums/y200/kornmanz/CIMG0561.jpg
http://i5.photobucket.com/albums/y200/kornmanz/CIMG0562.jpg
http://i5.photobucket.com/albums/y200/kornmanz/CIMG0563.jpg
http://i5.photobucket.com/albums/y200/kornmanz/CIMG0564.jpg
http://i5.photobucket.com/albums/y200/kornmanz/CIMG0565ed.jpg

I then cleaned up this carbon fiber piece in the engine bay.
http://i470.photobucket.com/albums/rr69/nigearius/1021081516a.jpg

Did an oil change and topped the fluids off. I was gonna go cruising it for the first time since buying it.

http://i470.photobucket.com/albums/rr69/nigearius/1021081511a.jpg

At this point in time I barely got the car back on the road after a horrendous road trip from Kentucky. As I left KY the turbo fell off the manifold on the highway and I was towed to Tennessee. There I was charged 400 dollars to repair the turbo. I got back on the road (with open downpipe and no exhaust blowing fumes into the car. I was baked most of the drive from exhaust fumes.) It then broke down close to home in TX. I had no idea what the problem was and decided to get towed. My dad ended up driving from NM into TX to tow the car home. I spent the night in a bucket racing seat outside of an IHop. Overall the trip cost me over 1,000 dollars and serious headache.

I ended up getting the car repaired (the ignition wiring had a tear in it) and the pic I posted last was right before she drove for a while.

During the initial driving I found out the owner put an awesome ebay knockoff seat in which broke.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0626.jpg
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0627.jpg

And this was the totally not matching anything passenger seat.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0630.jpg

S14 rear seats

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0629.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0628.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0633.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0631.jpg

Here I was trying to figure out the wack ass seat belts the previous owner installed.

:picardfp:

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0634.jpg



So I continued to drive it and have a blast until something new crippled the beast and I had to park it until I could figure out what was wrong with it. I have never been a mechanic until owning this car. Upon owning this car I learned how to be a mechanic. By the end of this build I learned so much and it has made me love this car to death.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0675.jpg

I started to try to figure out what was wrong with my car and why it was running so poorly. At the time I was the only 240 in town with an SR20 and shops I called only knew muscle not import cars. So I was stuck figuring it out myself or overpaying for bad service in Albuquerque.

I decided to figure it out myself.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0767.jpg

Scoped out the turbo.
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0769.jpg

Then after checking out the turbo I found the culprit that made my car run shitty.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0768.jpg

Ah but that was only kidding myself. There was something very noisy in the turbo area. I decided to investigate further and upon my unbolting of everything I found a very unsatisfying looking fix that the people in Memphis did for me for 400 dollars.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0818.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0819.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0817.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0820.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0821.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0826.jpg

kornmanz
03-05-2012, 05:38 PM
I then noticed I had a power steering pump and wanted to see if I could hook it up. I mounted it just for fun and had my mechanic grandfather take a look at my system. Turned out I couldnt have power steering due to cut pressure lines that ruined the steering rack. I replaced that and now have power steering currently though. It cost me a lot of money and I had to have a shop do that for me. :(

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0827.jpg

However, at this time in the car's history there was still no power steering and would not be any power steering for another year to come.

While fixing the newfound turbo to manifold linkage problem I found gaps in my exhaust.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0828.jpg

Found some missing bolts. Yipee.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0829.jpg


Ordered some new headlights (which still have yet to go in the car lol)

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0825.jpg

I still have to address this issue before I do my headlights. I'll get around to it.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0824.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0830.jpg

Decided to call it a day.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0831.jpg


The next day I find a yummy turbo gasket.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0833.jpg

Oh man I got so excited at this point.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0832.jpg


http://i470.photobucket.com/albums/rr69/nigearius/CIMG0842.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0843.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0844.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0845.jpg

Now it was time to fix that linkage.
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0847.jpg
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0848.jpg
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0849.jpg
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0850.jpg

Now I was working to get it back in.
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0852.jpg

Parts started to get back in and it started to resemble itself again.
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0854.jpg

Here's a friend of mine tightening up a bolt.
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0855.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0856.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0857.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0858.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0859.jpg

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0860.jpg

It was a little ghetto rigged but it was functioning and was mine.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0868.jpg

Then under the intake manifold side I kept getting coolant busting out and leaking all over the floor. I had to investigate.

http://i470.photobucket.com/albums/rr69/nigearius/CIMG0869.jpg
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0870.jpg
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0872.jpg
http://i470.photobucket.com/albums/rr69/nigearius/CIMG0873.jpg


So then after this I had it driving again for about 5 months and discontinued posting about it.

Then what happened when I learned how to drift? I blew out the driveshaft and differential real bad.

:picardfp:

Back to work.

It sat for so long after the diff and driveshaft broke it was looking old.
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1297.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1298.jpg

Also, don't mind that damage to my rear bumper. Drifting in the mountain passes is a learning experience. :newbie:

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1299.jpg

Hello Kaaz.

http://i841.photobucket.com/albums/zz334/NMDJZ/1027001610.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/1012001810.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/1019001544.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1305.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/1029001626b.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1303.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1301.jpg

And those of you with a good eye may have noticed this sitting on top of the toolbox getting cleaned.

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1302.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/1029001626.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/1029001644.jpg

kornmanz
03-05-2012, 05:39 PM
Busted out the grinder to get that old gasket goop off.

http://i841.photobucket.com/albums/zz334/NMDJZ/1029001821.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1304.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1306.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1307.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/1029001805.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/1029001634.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1308.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1310.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/1030001608.jpg

In this picture I was informed I had the washers in wrong. I ended up going back in and fixing them.

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1311.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1312.jpg

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1313.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/1102001602.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/1102001632.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/1102001636.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/1102001643.jpg



I then had to re investigate that leaking problem from the intake mani.

http://i841.photobucket.com/albums/zz334/NMDJZ/1029001712.jpg

Decided to take the hood off.

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1319.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1320.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1322.jpg

I started to get real confused with the tubing.

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1324.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1323.jpg

Decided to replace the starter while I was down there.
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1327.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1329.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1331.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1325.jpg

Driveshaft came in.

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1345.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1346.jpg

She then started but ran very poorly.

My gauges were not even working.
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1351.jpg

The previous owner had made the car into a rats nest of wires. It was disheartening. I again hated the previous owner with passion.

:picardfp::mephfawk:

http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1352.jpg
http://i841.photobucket.com/albums/zz334/NMDJZ/CIMG1353.jpg


At this point in time wiring was way out of my ability. I'm not a mechanic, I was a kid who bought a car and learned how to work on it.

I sent it off to a shop to get the idling fixed, the wiring fixed, the windows tinted, new seats installed, rolled fenders, and most importantly power steering which required a whole new steering rack and lines.

This was the day I got her back on the road. I was all smiles, and significantly poorer.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/230617_10150245653595619_695020618_9125150_7789639 _n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc6/260516_10150287059420619_695020618_9456240_6788884 _n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc6/226779_10150243092640619_695020618_9095643_5829413 _n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc6/226564_10150243092325619_695020618_9095641_7405767 _n.jpg

My car was running fine and I was having a blast for 6 months. I decided to not invest in my car and invest into my music.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/294412_10150399302280619_695020618_10429639_984137 525_n.jpg
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash2/166992_10150399254300619_695020618_10429286_692165 694_n.jpg
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/298106_10150399255355619_695020618_10429297_117369 0307_n.jpg
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/295930_10150399301505619_695020618_10429628_139934 6769_n.jpg

So I drove her for a while at 15lbs of boost on the stock turbo and I started spitting flames from a bad exhaust bearing. That wasn't so bad until I started hearing shaft play. I immediately parked the car and discontinued driving it.

Here's where we come in today, March 2012. I ordered an ISIS 3871 replacement turbo and am thrilled so far putting it in.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/424190_10150714191210619_695020618_11665729_938891 118_n.jpg

Here's the new front end I ordered.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/404312_10150708272375619_695020618_11647633_195283 5752_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/426274_10150720373840619_695020618_11688951_127403 341_n.jpg

Lets hope I can actually finish this car.

So I removed the old turbo, took me all damn day there were so many stubborn bolts even penetrating oil didnt help.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/431262_10150720856495619_695020618_11691592_185485 9298_n.jpg

This thing is much larger than stock.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/420214_10150720860890619_695020618_11691624_174675 6666_n.jpg

And it's built surprisingly well.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/417070_10150722481840619_695020618_11697250_103470 0358_n.jpg

kornmanz
03-05-2012, 05:40 PM
This is where I'm at right now. I'm waiting for some new turbo lines to come in and I'm going to start doing body work in the mean time. I'll be posting updates.

http://i5.photobucket.com/albums/y200/kornmanz/photo6.jpg
http://i5.photobucket.com/albums/y200/kornmanz/photo7.jpg
http://i5.photobucket.com/albums/y200/kornmanz/photo8.jpg
http://i5.photobucket.com/albums/y200/kornmanz/photo9.jpg

s13 loverr
03-05-2012, 05:52 PM
Good job! I was starting to think I was the only one in New Mexico.

kornmanz
03-05-2012, 05:57 PM
Oh yeah and these are my new seats.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc6/262697_10150288492800619_695020618_9469008_5078271 _n.jpg

kornmanz
03-05-2012, 05:58 PM
Good job! I was starting to think I was the only one in New Mexico.

Thats what I thought too 5 years ago when I bought this haha. Thanks for checking out the build, when it starts up again I'll be taking her to the streets.

kornmanz
03-11-2012, 05:20 PM
update coming soon, doing some bodywork getting that new front end to fit.


Extreme-dimensions sent me a bad fitting bumper so I've had to improvise. Coming out good but I want it to be done before I post pics.

Hayseed
03-11-2012, 05:36 PM
Are you in Albuquerque?

MeanS14
03-11-2012, 05:41 PM
All that money into the engine to only run a SAFC for tuning!??

kornmanz
03-11-2012, 06:00 PM
I know I fail when it comes to tuning. I don't have aftermarket injectors and dont have an ecu tune. Serious fail there but trust me its coming.

I am in Santa Fe actually not Alb.

Hayseed
03-11-2012, 06:21 PM
Nice man. You should bring it to the drift meets, unless you do and I haven't seen it.


Sent from Somewhere using Something.

Pinggg
03-11-2012, 06:45 PM
I know I fail when it comes to tuning. I don't have aftermarket injectors and dont have an ecu tune. Serious fail there but trust me its coming.

I am in Santa Fe actually not Alb.

Look into Nistune or Enthalpy for tuning, IMO SAFC are garbage.

dreamin240sx
03-12-2012, 02:07 PM
awesome fella

riptor
04-13-2012, 12:43 AM
or save up and grab a hold of a power fc or a fcon or somethin bro....most awsome investment IMHO....also how do you like that turbo? i know these knock off korean/china brand parts geta bad rep but i like real world experience before i make a decision. and were did u get your starter from?