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View Full Version : Stock fuse box problem, grounding out


97SerevoSX
08-13-2011, 10:46 AM
OK so to make this as quick as possible (still going to be lengthy) I did an Sr swap, the engine was bad, so I had to put my Ka back in so I can drive the car until I get the Sr fixed.
When I got the Ka back in, the alternator wasn't charging and my tach, speedo, and coolant temp gauges didn't work. I've tried 4 different alternators, 2 batteries and multimetered everything.

Yesterday I discovered that my 75A fuse was grounding out. Skipping all the details to that, I have isolated that the 75A fuse is getting ground from the driver's side floor board fuse box.

Like so:
https://lh5.googleusercontent.com/-UYy7MKsuJoI/TkanLiG4B4I/AAAAAAAAAcI/3iCekR0IRmc/s800/IMAG0017.jpg

I found that the large white wire with a blue stripe is the one that has ground continuity. Traced it back here, and found that in the FSM it powers the 3 relays down here. Well the place where that wire plugs in is what's grounding it out.

It's the 2 big prongs on the top of the panel in the picture:
https://lh6.googleusercontent.com/-D9BY2qhLv-M/Tkam-USqbCI/AAAAAAAAAcA/7aF_27sfZW4/s800/IMAG0016.jpg

Those 2 prongs are what that large black plug clip into. They are supposed to be the hot side that feeds the relays. I need to know what would short out to cause them to be grounded out.

Can anyone help me?


One more pic.

https://lh6.googleusercontent.com/-jLtmWIfEcvg/TkamwpHdOdI/AAAAAAAAAbM/ehmtHmmgw90/s800/IMAG0015.jpg


OH! One last thing, I also pulled all of the relays out and checked them. All of them have continuity on pins 1 and 2, that was it. Also none of my fuses are blown...

rcdad123
08-13-2011, 08:50 PM
you have to remove the fusebox and make sure that nothing is grounding it out from the back. could be cause by a bolt or screw that is touching the back of it, or a frayed wire that is touching a ground.

97SerevoSX
08-13-2011, 10:34 PM
I did unscrew it and flip it around for the pictures and nothing changed. I also unclipped all the sections in the under hood box and nothing changed