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View Full Version : My Half Done Clutch Replacement


Hikarispeed
09-27-2003, 09:08 PM
This is my first major project that I am doing in my life with one of my cars. I started the project because when I release the clutch there is lots of grinding noise. So I read that it could be a throwout bearing or something related to the clutch.

So I decided to save some money and buy the parts and replace things by myself. I bought a Spec clutch with all the bushings/bearings that I need. It took me several hours today to just remove all of the bolts, driveshaft, exhaust mounts... just to get the freaking transmission out. My floor jack does not lift high enough which made it much more difficult to get a handle on the transmission bolts. Once I got all the bolts out the transmission gave some expected hassle but was fairly quick.

The wierd thing that happened was when I removed the pressure plate. I found a linear spring that was sitting between the clutch and the plate. I don't see this piece in the manual at all! Its about 3/8" diameter and about 1 3/4" long?

I then inspected the plate and the clutch. The clutch was completely worn out and also there were some dents and sheared parts on it because of the mystery spring.

What is this spring? Anyone know?

I'll finish the clutch job tomorrow once I get a pilot bushing puller.

TheSparo
09-27-2003, 09:19 PM
ummm i would say the spring from the clutch... you know how it has like 6 springs? i would check the clutch to see if it has a missing spring, b/c there are no free springs, i would definately check your flywheel, there might be some harsh damage on it... but i would def look at all the parts

Hikarispeed
09-28-2003, 09:24 AM
I see 6 springs on the clutch and the flywheel looks completely fine and measured to spec. The spring I found has a smaller diameter than the clutch springs.

Hikarispeed
09-28-2003, 02:57 PM
Clutch
http://www.supramann.com/240SX/DSC00002.JPG

Damage from the mystery spring
http://www.supramann.com/240SX/DSC00003.JPG

Mystery Spring
http://www.supramann.com/240SX/DSC00004.JPG

DuffMan
09-29-2003, 12:28 AM
I'm going to say that mystery spring is bad, and not supposed to be there. Not sure where the heck it could have came from though.